The remarkable feature of a ball valve lies in the fact that a 90° rotation of the ball can achieve the function of on-off control. When the through-hole on the ball is parallel to the axis of the pipeline, the valve is open; if it is perpendicular, it is closed. This design makes it have a small operating torque and a fast response speed.
Its core component is a spherical body with a through-hole, which is driven to rotate by a valve stem.
Its two structural forms
Floating ball valve: The ball is floating, the structure is simple, and the cost is low. It is generally used in working conditions with a pipe diameter of DN ≤ 200mm and a pressure rating of PN ≤ 1.6MPa.
Fixed ball valve: The ball is fixed by the upper and lower bearings, ensuring stable sealing and low torque. Therefore, it is particularly suitable for high-pressure and large-diameter pipelines.
Its two sealing methods
Soft seals: For instance, those made of PTFE material can ensure zero leakage.
Hard seal: The design of metal overlay welding can also achieve zero leakage. Moreover, the hard-sealed ball valve can handle media containing particles.
Its core function
Cut-off function: It can quickly cut off the flow of the medium, and is very suitable for use in emergency cutting scenarios.
Flow direction switching: Ball valves in the form of T or L shapes can change the flow of the medium by merging, splitting, or reversing the direction.
Flow regulation: The V-shaped opening ball valve can precisely control the flow rate. However, it should be noted that traditional ball valves are not recommended for long-term throttling.
Its ability to adapt to special working conditions
High-pressure hydraulic ball valve: It can withstand pressures of several tens of megapascals and can be seen in various fields such as construction machinery and aerospace.
Electric ball valve: It can be remotely and automatically controlled through a 4-20mA signal.
Its typical application fields
Petrochemical industry: Used for cutting corrosive media and high-pressure pipelines.
Urban water supply: The three-way ball valve here is responsible for achieving the division and convergence of the water distribution network.
Power system: Used for rapid opening and closing as well as regulation of steam pipelines.